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Monday, April 28, 2008

Environmentally responsible tires

A greener tire from a special kind of tire manufacturer



Note from Michael: Tires are a vital component of any vehicle, we just have to have them. After reading a comment and email from Rich Gostenik of the Green Diamond Tire Company relating to my article Tires And The Environment; I invited him to write a piece about his company and products as I thought these tires were rather unique in an industry that contributes significantly to our environmental woes.

While it is certainly in vogue to proclaim a company’s product as being ‘green’, Green Diamond Tire is a company that has produced a more environmentally ‘green’ tire for nearly a decade and is only now beginning to… [sic] gain traction :-)

Truly, an environmentally responsible tire.

While major tire manufacturers have recently been jumping on the ‘green’ bandwagon, it is still a fact that the construction of the tire casing, bead bundles and belt assemblies require significant fossil fuel consumption and energy waste. While these same major firms presumably strive to reduce their carbon footprint for the benefit of our planet, there is simply no avoiding the environmental and economic impact of having to produce a quality tire from scratch.

What a shame and economic waste it is when end consumers of tires must discard a very serviceable tire casing when only the tread is worn away. Why not reconstruct and remold these casings? The Green Diamond Tire company is doing just that… here in the USA!


The Green Diamond Icelander Tire

A Green Diamond Tire (GDT) is a remolded passenger or light truck-class tire that employs a patented Icelandic traction tire technology that embeds 1,000s of silicon carbide (think: industrial diamond) granules throughout the tread depth. It can be accurately stated that each GDT manufactured represents one less tire casing clogging a landfill and… once remolded into a GDT, it actually out-performs the original tire from which it is built. A GDT may be driven year-round for a mileage expectancy of approximately 45,000 miles. More environmental benefits of the GDT:

• Each typical passenger-class GDT requires 3 – 5 gallons LESS of petroleum product to produce… a light truck-class GDT SAVES 6 – 9 gallons per tire. These savings are derived from not having to scratch-build casings… the structural foundation of every tire. The range variance is attributable to actual tire size.

• All manufacturing operation co-product and by-product is recycled into other post-consumer products such as highway bedding substrate, decking, fence, playground and athletic track material.

A GDT is an all-climate, year-round tire. Therefore, there is an additional economic and environmental savings of not needing a set of ‘summer’ tires and wheels and the associated carbon footprint negative overhead.

A GDT is NOT a retreaded or recapped tire.

To be fair, retreaded tires unduly get a bad rap and, truth be known, most of the tread material often found alongside the highways today are not remnants of a retreaded tire… rather these ‘road gators’, as truckers refer to them, are most often the product of end-consumer carelessness in maintaining those tires. Whether from improper inflation or overloading, a tire can and will self-destruct when so abused. However, this is a topic for another time and one that deserves careful attention and detail. I stated that a GDT is not a retread or recap and that requires some explaining.

• A retreaded or recapped tire uses proven technology to apply an already-cured and embossed ribbon of tire tread material to a prepared casing with an adhesive and is then cured in an autoclave type chamber to exacting standards… not a bad way to save a tire from a landfill while deriving the additional usage benefits of recycling a perfectly usable tire casing.

• The GDT differs significantly in that the process of remolding is more akin to actual new tire manufacturing. Once a tire casing has been vigorously inspected and accepted for remolding into a GDT, it is literally handled with sterile gloves throughout the preparation phases of buffing, tread spooling, sidewall veneering, and finally molding and curing using segmented molds and presses that rival the technological sophistication of new tire manufacturers.

It is during the tread material spooling phase that the GDT gains its’ diamond namesake. As the tread material builds up the computer-controlled and specified depth, 1,000s of the silicon carbide granules are added to the 45,000 mile tread compound. It is these granules that give the GDT exceptional ice, snow, and wet pavement traction. In fact this feature of the tire carries numerous international patents and is what makes the GDT coveted as a year-round, all climate tire.

David vs. Goliath… sort of :-)

Today, Green Diamond Tire (obviously, the ‘David’) is a small, niche, environmentally-aware company. Current annual output is approximately 100,000 GDTs and production is 100% American-made. By contrast, any of the ‘Goliath’ tire manufacturers can literally produce that quantity in a week… and they do… and their newest mega-plants are NOT in the US of A.

When the Icelandic inventors ‘shopped’ the GDT technology to several of the US ‘Goliaths’, they were unceremoniously met with the ‘not invented here syndrome’ and an arrogance that the environment did not matter as much as new tire profit and earnings.

From that initial encounter with the US tire Goliaths, Green Diamond Tire – North America vowed to remain a special company… one that can ‘talk the talk’ because we proudly ‘walk the environmental walk’ because it is crucial for the planet… not because it is suddenly in vogue and marketable.

Learn more about Green Diamond Tires, or feel free to ask Rich a question below - I'm sure he'd be pleased to answer any queries you have as he's quite passionate about his company and tires :)



Source: GreenLiving Tips

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